Nikhil Medhe
Manufacturing Operations Professional
Pune, Maharashtra
Summary
  • A competent professional with over 11 years of experience in Manufacturing Operations including Production, Key Account Management, Quality, Engineering, Supply Chain Management and Logistics Operations
  • Vast experience in Production, Maintenance, Manufacturing Excellence, Safety, Quality Assurance and Team Management
  • Expert in production planning activities right from the conceptualization stage to the mass production activities.
  • IRCA Certified ISO 9001:2008QMS Lead Auditor; keen insights on 7 QC Tools, Pareto Analysis, Fishbone diagrams, RCA, 8D methodology, FMEA and Poka-Yoke, Knowledge of 5S, Kaizen, Spaghetti Charts, Value Stream Mapping
  • Drove SAP implementation as a member of the Support Team
  • Multi-cultural exposure across USA, UK, Poland, Singapore & Australia; worked in TE Connectivity, USA for two months for project stabilization
  • Successfully developed an IoT based automatic inspection system for conformance testing of analog panel meters in collaboration with partner a software company; won CEO’s Award for the same
  • Established new production line for a consumer electronics device for an American client and run mass production for same
  • Set up new production line for 3 phase power quality analyzer device
  • Led the Industrial Engineering Department consisting of 5 Engineers
  • Proven track record in coordinating, planning & implementing changes to technology, machinery & equipment, process methodology, direction of quality assurance and control systems & reporting procedures
  • An excellent communicator with interpersonal, analytical & problem-solving skills
  • Career Graph
    Experience
    Jabil Circuit Pvt. Ltd.
    Oct 2019 - Till date
    Manufacturing Lead
    Manufacturing Lead for a Consumer Electronics Manufacturing Business Unit
    Responsible for production of consumer electronics devices for an American client contributing to USD 1.8 Million (INR 13 Crores) Monthly revenue.
  • Spearheading production of consumer electronics devices for an American client. Handling team size of 250 members including white and blue collar members.
  • Setting up business unit since its inception; working through New Product Introduction, design verification, process verification and mass production phases
  • Leading Manufacturing Operations and working with cross functional teams like Production Engineering, Supply Chain & Procurement, Cost Engineering & Management, Sourcing & Procurement, New Product Development and Process Engineering
  • Managing different cross-functional teams for setting up additional resources including tools, fixtures, equipment, manpower for the same
  • Driving improvement in business performance through cost reduction in direct and indirect areas, procurement transformation, supply chain optimization, business and operations strategy, and re-engineering
  • Leveraging research, analytics and industry insights to create value for clients
  • Formulating new solutions, frameworks, models, methodologies, tools and techniques in alignment with market and client needs
  • Providing thought leadership and direction around core skills during project delivery
  • Ramped up the production from 50 units per day to 5000 units per day
  • Working at Lead position through inception, ramp-up and mass production phases.
  • Rishabh Instruments Pvt. Ltd.
    Jan 2011 - Sept 2019
    Brains Innovations
    Aug 2010 - Dec 2010
    Trainings
  • Relationship Management Program by Mr. Homi Mulla
  • IRCA Certified ISO 9001 : 2008 Lead Auditor Course
  • Internal Auditor course for ISO 9001 : 2008 QMS
  • Time Study Methodology by Pune Divisional Productivity Council
  • Seminar on Problem Solving, 8D, CAPA at TE Connectivity, Pune
  • Introductory program for Six-Sigma
  • 3 day Seminar on Soft skills development. 2 day Seminar on ISO 14001 EMS
  • Lean Management Trainings
  • Awards
  • Winner of CEO’s Award for Development and implementation of IoT Based Automatic Testing System
  • IRCA Certified ISO 9001 : 2008 Lead Auditor
  • Education
    Post Graduate Diploma in Business Administration - Operations
    Symbiosis Center for Distance Learning
    Secured First Class
    Bachelor of Engineering - Electronics
    University of Pune
    Secured First Class with Distinction
    Skills
    Manufacturing Operation Skills
  • Productivity Enhancement
  • Key Account Management
  • Process Automation
  • Process Improvements
  • Production Planning and Control
  • Manpower Handling, Team Management
  • ISO 9001 : 2015
  • Process Establishment
  • Vendor Development
  • 5S, Kaizen, Spaghetti Charts, Value Stream Mapping
  • Health and Safety
  • Manufacturing Quality Skills
  • 7 QC Tools
  • Pareto Analysis
  • Fish – bone diagrams
  • Root Cause Analysis
  • 8D methodology
  • FMEA
  • Poka-Yoke
  • Computer/ERP Skills
  • SAP End User
  • Microsoft Office
  • Manufacturing Execution Systems
  • Personal Skills
  • Good Soft Skills viz. Verbal and Written communication, Presentation skills.
  • Ability to work as a good and effective team leader.
  • Effective handling of work in high pressure situations.